Machines warn you. Usually nobody is listening.

Long before a machine stops turning, it shakes differently, runs hotter, and gets louder in frequencies people cannot hear. The sensor watches all three continuously, and Control Seat names the fault instead of just telling you a number moved.

Finds real faults: bearing wear, imbalance, misalignment, looseness, and cavitation.

Sees the detail: 3-axis vibration with full spectrum data, not just a single summary number.

Hears it early: ultrasound catches bearing and lubrication problems first, and temperature confirms what is actually running hot.

Not another dashboard to check.

The sensors form their own wireless network and report through a gateway. Readings arrive as ordinary tags, right next to your process data, so you can see that vibration climbed and see what the machine was running at the time.

One login: machine health lives beside your process data, not in a separate portal.

No wiring: sensors mesh together and reach up to 2 miles outdoors, 1,000 ft indoors.

Battery: up to five years, field replaceable with a spanner wrench.

Wireless condition monitoring sensor

Gen4 Vibration, Ultrasound & Temperature

A sealed puck that magnets onto the housing and reports vibration, ultrasound, temperature, RPM, and runtime.

Configured by Control SeatMesh commissioning and tag mapping

We pair each sensor, map its readings into your workspace as tags, record a healthy baseline, and set alarm levels with the people who run the equipment.

Request sensors Talk to us

Sensor specification

Measurements: 3-axis vibration · ultrasound · temperature · RPM · asset runtime
Vibration range: ±16 g or ±64 g full scale · configurable 200 Hz to 25.6 kHz sample rate
Vibration output: Acceleration · velocity · displacement · peak frequency · time-domain data for FFT
Ultrasound: 30 dBuV to 120 dBuV · sample rate up to 82 kHz
Time-domain capture: Up to 8,100 samples per axis
Wireless: 900 MHz / 868 MHz self-healing mesh · up to 2 miles line of sight, 1,000 ft indoors
Battery: Hybrid D-cell lithium and supercapacitor · up to 5 years · field replaceable
Environmental: IP67 · aluminum housing · 84 mm x 50 mm
Mounting: Magnetic or 1/4 in. 28 UNF stud
On board: Machine learning for anomaly detection and power management · OTA firmware and config

Included with every deployment

Gen4 wireless vibration, ultrasound, and temperature sensor
Magnetic mount and 1/4 in. 28 UNF stud adapter
Hybrid D-cell lithium battery and supercapacitor, installed
Mesh network commissioning onto your gateway
Tag mapping into your Control Seat workspace
Baseline capture and alarm thresholds set with your team

Sensor count, gateway placement, sampling strategy, and lead time are confirmed with each quote.

A spectrum nobody can read never prevented a failure.

Reading vibration data is a specialist skill most plants do not have on staff. Our intelligence layer does that part, and because these readings are ordinary tags it sees your process data at the same time.

Learns what normal looks like

It builds a baseline from how each machine actually runs and flags drift away from it, instead of waiting for a threshold somebody guessed at.

Names the fault and how urgent

Bearing wear, imbalance, misalignment, looseness, or cavitation, with a severity and a recommended next action.

Dashboards and alerts you already use

Machine health trends next to your process data, and problems raise an alarm in the same system as the rest of the plant.

Fix it on your schedule.

Vibration climbs for weeks before a machine actually stops. That is enough warning to order the part, get a crew booked, and do the work in a window you picked instead of one the machine picked for you.

Best fit: motors, pumps, fans, compressors, and gearboxes with a history of surprise downtime.

What changes: repairs move into planned downtime, so you stop paying for emergency callouts and rush freight.

Worth saying: this plans maintenance work. It is not a safety or trip function.

Predictive Maintenance